Senior Thermal Analysis Engineer - IAMD

About the Position

Bring your ideas to life at Boeing. We innovate and collaborate to make the world a better place. We’re committed to fostering an environment for every teammate that’s welcoming, respectful, and inclusive, with great opportunity for professional growth. Find your future with us.

The Boeing Defense, Space & Security (BDS) Space, Intelligence & Weapons Systems (SI&WS) organization is hiring a Senior Thermal Analysis Engineer to join the Integrated Design Engineering (IDE) Team in Huntsville, AL on the Integrated Air and Missile Defense (IAMD) Mechanical Engineering Capability Team. In this role, you will be responsible for analyzing, developing, and validating thermal environments, heat transfer, and temperature profiles of missile systems and subsystems to ensure performance, safety, and reliability under various mission and operational conditions.

Responsibilities

• Develop and validate detailed thermal load cases and steady-state/transient thermal response analyses for missile airframes, propulsion systems, electronics, and subsystems using advanced thermal modeling and simulation tools
• Perform finite element thermal modeling (FEM), computational fluid dynamics (CFD), finite difference Method (FDM) heat transfer, radiation, conduction, and convection analyses to characterize missile system thermal behavior during various operational scenarios
• Collaborate closely with design, test, and manufacturing teams to integrate thermal requirements into the overall design lifecycle
• Interpret and apply relevant military, industry, and program standards/specifications pertaining to thermal management, temperature limits, and environmental conditions
• Lead root cause analyses and provide technical direction to resolve thermal issues discovered during analysis, testing, and operation
• Support system-level trade studies and design optimizations to improve thermal performance while ensuring structural integrity and reliability
• Prepare, review, and approve engineering documentation including thermal test plans, reports, specifications, and design reviews
• Mentor junior engineers and provide subject matter expertise in thermal analysis and thermal management disciplines
• Communicate technical information effectively with internal teams, suppliers, and external agencies

Requirements

• Bachelor of Science degree in Engineering (with a focus on Mechanical, Civil, Aerospace Aeronautical, or Material Sciences)
• 9+ years of experience in a related role
• Proficiency with thermal analysis and CFD software (e.g., ANSYS Thermal, NX Simcenter, Thermal Desktop, SINDA/FLUINT, COMSOL, or equivalent)
• Strong understanding of heat transfer mechanisms including conduction, convection, and radiation in aerospace applications
• Excellent problem-solving skills and attention to detail
• Ability to collect, organize, synthesize, and analyze data; summarize findings; develop conclusions and recommendations from appropriate data sources
• Ability to work in a fast-paced team environment to produce high-quality engineering products
• Effective communication and teamwork skills

Preferred Qualifications

• Prior experience specifically with missile systems or defense aerospace projects
• Familiarity with thermal management of propulsion systems and avionics
• Experience with scripting and automation for thermal analysis processes (e.g., Python, MATLAB)
• Excellent written and verbal communication skills
• Understanding of Boeing Engineering Standards and Design Practices
• Experience with thermal and combined environment testing (thermal/vibration/shock)
• Experience with integrated thermal-structural analyses
• Strong ability to build trust and connection with the team and stakeholders
• Strong ability to model and inspire servant leadership style, and model seek, speak, and listen behaviors
• Flexibility, adaptability, and comfort with a highly dynamic and exciting work environment
• Experience using Boeing Common Non-Recurring Product Development (C-NRPD) or equivalent Boeing Development Processes
• Strong understanding of Finite Element Modeling techniques related to thermal analysis
• Active U.S. Secret Clearance

We Offer

• Competitive base pay
• Variable compensation opportunities
• Generous company match to your 401(k)
• Industry-leading tuition assistance program
• Fertility, adoption, and surrogacy benefits
• Up to $10,000 gift match for supporting nonprofit organizations
• Relocation assistance is not a negotiable benefit for this position
• Employer will not sponsor applicants for employment visa status
• Shift: 1st shift

About the Company

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status, or other characteristics protected by law.

Apply Now

Applications for this position will be accepted until Sept. 30, 2026.

Export Control Requirements

This position must meet U.S. export control compliance requirements. To meet U.S. export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.62 is required. “U.S. Person” includes U.S. Citizen, U.S. National, lawful permanent resident, refugee, or asylee.

Education

Bachelor's Degree or Equivalent Required

Security Clearance

This position requires the ability to obtain a U.S. Security Clearance for which the U.S. Government requires U.S. Citizenship. An interim and/or final U.S. Secret Clearance Post-Start is required.