Technician - Process (Battery Pack Value Stream)

About the Position

Technician - Process (Battery Pack Value Stream)

We are seeking a skilled Technician - Process (Battery Pack Value Stream) to join our team in Malaysia. This role involves conducting failure analysis, improving product reliability, and supporting continuous improvement initiatives.

Responsibilities

• Conduct first-level failure analysis on rejected tools, battery packs, and components from production lines.
• Drive systematic root cause analysis and troubleshooting activities in collaboration with various departments.
• Develop, maintain, and continuously improve failure analysis methodologies and troubleshooting procedures.
• Act as a technical referent for complex failures, providing detailed investigation findings and recommendations.
• Monitor and analyze failure data, identifying recurring issues and trends to support improvement projects.
• Coordinate measurement and verification activities for dimensional analysis of parts and assemblies.
• Follow up and track the resolution status of supplier-related quality issues.
• Support Value Stream Engineers in the preparation, maintenance, and continuous improvement of production documentation.
• Develop and maintain rework and sorting instructions for non-conforming products.
• Maintain and update PT Packaging System data, including part number setup and barcode configuration.
• Support production in achieving Safety, Quality, Delivery, Cost (SQDC), Effectiveness, Output, FOR, and quality targets.
• Support and participate in process improvement projects.
• Create, validate, and maintain laser marking programs and tester configurations.
• Monitor production quality performance and failure trends, perform data analysis, and provide recommendations for corrective and preventive actions.
• Support engineering trials, process validations, qualification activities, and the implementation of engineering changes.
• Participate in root cause analysis, 8D investigations, FMEA reviews, and corrective implementation.
• Provide technical support and training to production associates.
• Ensure compliance with manufacturing procedures, quality standards, safety requirements, and company policies.

Requirements

• Diploma or equivalent in Mechanical / Electrical & Electronics Engineering
• Proficiency in spoken and written English and Bahasa Malaysia
• 5 years’ working experience in Technician role/Failure analysis
• Experience working in manufacturing field or handling machines
• Experience and knowledge in welding process or laser marking process
• Expert in Microsoft Office applications
• Familiar with statistical process control methods, MTM-UAS, FMEA, and AUTOCAD
• Knowledge of manufacturing processes, production flow, and assembly operations
• Knowledge of problem-solving methodologies, including Root Cause Analysis (RCA), 5-Why Analysis, Fishbone Diagram, and 8D methodology
• Knowledge of production quality systems, defect analysis, failure analysis, containment actions, and corrective action implementation
• Knowledge of engineering documentation, including Production Work Instructions (PWI), Production Quality Indications (PQI), Control Plans, In-Process Checklists, and Quality Alerts
• Knowledge of statistical and production performance indicators such as FOR, FPY, OEE, productivity, scrap rate, and process capability
• Knowledge of dimensional measurement techniques and measuring equipment, such as vernier calipers, height gauges, torque measurement devices, and other inspection tools
• Knowledge of manufacturing systems and software applications, including SAP, barcode systems, traceability systems, and Microsoft Office applications
• Knowledge of laser marking systems, barcode generation, traceability requirements, and product identification standards
• Basic knowledge of supplier quality management and supplier complaint handling processes

We Offer

• Competitive salary
• Opportunity to work in a leading global company
• Professional development and growth opportunities
• Collaborative and innovative work environment

About the Company

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools, and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.